About PP Melt Blown Non Woven Fabric Machine
We pay attention on:
1. Better screw design to make the PP melt flow rate more stable
2. Materbatch feeder to increase the static absorption and increase the fabric filtering rate and barriers.
3. Double column screen change to filt the dust make sure it will not block thepinneret board
4. Stable and strong web forming machine with electrical control makes product more stable moving
5. Static treatment Unit
6. Round knife slitting
7. Automatic winder
Precision Filtration and High OutputEngineered for exacting industrial requirements, this melt blown fabric machine delivers filtration fineness from 1 to 5 microns, ensuring superior product quality. Its robust design yields production rates between 350 and 400 kilograms per hour, making it ideal for large-scale manufacturing environments demanding consistent, high-quality output.
Advanced Automation and User-Friendly ControlsWith a sophisticated PLC control system and a color touch panel interface, this machine streamlines operation and monitoring, requiring only 12 operators. Features such as automatic lubrication, emergency stop, and overload protection enhance safety and minimize manual intervention, allowing for heightened operational efficiency.
Durable and Energy Efficient DesignBuilt on a heavy-duty powder-coated frame, the MBF-1600 integrates energy-saving components, such as AC servo drives and efficient ceramic heaters. Its adjustable working speed and water cooling promote longevity and adaptability, while remote diagnosis and touch screen HMI foster quick support and process adjustments.
FAQs of PP Melt Blown Non Woven Fabric Machine:
Q: How does the PP Melt Blown Non Woven Fabric Machine operate and what is the production process?
A: The machine utilizes melt blown technology, processing polypropylene granules through ceramic heaters to create fine microfibers, which are then collected onto the anti-static roller to form non woven fabric. The automated PLC system ensures precise control throughout the process, with adjustable spinning and working speeds to meet various industrial requirements.
Q: What are the main benefits of using this melt blown fabric machine in industrial applications?
A: Key advantages include high output (up to 400 kg/hr), energy efficiency, low maintenance due to automatic lubrication, and exceptional filtration fineness. Its advanced safety functions and user-friendly interface minimize downtime, while robust construction ensures durability and consistent performance in demanding environments.
Q: When is installation support provided for the MBF-1600 non woven fabric machine?
A: Comprehensive installation support is available at the time of delivery. The manufacturer offers assistance with setup, calibration, and operator training to ensure efficient and correct commissioning, maximizing initial operational effectiveness.
Q: Where is the best environment to install and operate this machine?
A: The MBF-1600 is ideal for spacious industrial areas with stable electrical supply (380 V, 50 Hz) and adequate water access for the cooling system. Proper ventilation, safety protocols, and access to compressed air (0.60.8 Mpa) will help optimize its performance and maintain optimal working conditions.
Q: What kind of maintenance is required and how frequently should it be performed?
A: Routine maintenance is minimal due to automatic lubrication, but regular inspections of the heating elements, rollers, and filtration system are recommended. Cleaning and checking the water-cooling and safety systems will prevent unexpected downtime and prolong machine life.
Q: How many operators are required and what experience is necessary to manage the machine?
A: The machine is designed for efficiency, typically requiring just one or two operators. Basic technical knowledge and training in operating the touch screen HMI and PLC system are sufficient, as the manufacturer provides comprehensive training during installation.
Q: What are the available connectivity and control options for remote monitoring or troubleshooting?
A: The machine includes a touch screen HMI interface with options for remote diagnosis, allowing technicians to monitor operating parameters, identify faults, and consult with support specialists for real-time troubleshooting and system optimization.